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Case Study: Face Recognition Turnstiles for Manufacturing Plant

Case Study: Face Recognition Turnstiles for Manufacturing Plant

2026-07-10
Case Study: Face Recognition Turnstiles for Manufacturing Plant
Project Overview

A large manufacturing company specializing in industrial equipment sought to modernize its employee entrance management across its production facility. With more than 1,200 workers operating in multiple shifts, the factory faced increasing challenges in balancing security, attendance accuracy, and operational efficiency.

To address these issues, the company partnered with Shenzhen Jeshida Technology Co., Ltd. to design and deploy a face recognition turnstile system tailored for high-volume industrial environments.

The completed project not only strengthened site security but also significantly improved workforce management and daily operational efficiency.

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Customer Challenges

The manufacturing plant operates around the clock, with employees entering and leaving during three rotating shifts. The previous access control method relied on traditional RFID cards combined with manual security supervision.

Over time, several operational problems became apparent.

Employees occasionally forgot or lost their access cards, causing delays during shift changes. Card sharing between workers also reduced the accuracy of attendance records. During peak entry periods, long queues formed outside the factory gates, affecting production schedules.

Additionally, the management team wanted more accurate employee movement records to improve workplace safety and emergency response capabilities.

The customer required an intelligent solution capable of handling heavy pedestrian traffic while minimizing manual intervention.

Project Requirements

Following a detailed site survey and technical consultation, the customer identified several key objectives:

  • Fast contactless authentication
  • Elimination of physical access cards
  • Integration with attendance management software
  • High recognition accuracy under various lighting conditions
  • Reliable operation in dusty industrial environments
  • Anti-tailgating protection
  • Support for multiple employee shifts
  • Centralized management for all entrance records

The client also requested equipment with a durable structure capable of operating continuously in demanding factory conditions.

Customized Solution

After evaluating the site layout and traffic flow, Shenzhen Jeshida Technology Co., Ltd. proposed a complete face recognition turnstile solution consisting of multiple speed gates installed at the factory's primary employee entrance.

The system combined intelligent hardware with integrated management software to create a seamless access control platform.

High-Speed Face Recognition

Each entrance lane was equipped with an advanced face recognition terminal capable of verifying employee identities in less than one second.

Workers simply walk toward the gate without presenting cards or touching any device. Once facial verification is completed, the turnstile opens automatically, allowing smooth and uninterrupted entry.

The contactless process reduces congestion while improving convenience for employees carrying tools, equipment, or personal belongings.

Accurate Attendance Management

One of the customer's primary goals was improving attendance accuracy.

The face recognition system was directly connected to the factory's attendance software, automatically recording arrival and departure times for every employee.

This eliminated manual attendance correction and prevented unauthorized card sharing.

Human resources personnel can now generate attendance reports instantly, reducing administrative workload and improving payroll accuracy.

Enhanced Security

Security was another important aspect of the project.

Each turnstile incorporates multiple infrared sensors that detect unauthorized access attempts, including tailgating and reverse entry.

If abnormal behavior occurs, the system immediately triggers an alarm while recording the event for later review.

Different authorization levels can also be assigned to employees, contractors, maintenance personnel, and visitors, ensuring access is limited to approved areas.

Industrial-Grade Reliability

Unlike office buildings, manufacturing plants present more demanding operating conditions.

The installed turnstiles feature robust stainless steel construction designed for long-term use in industrial environments.

The face recognition terminals maintain stable performance despite changes in lighting conditions throughout the day.

The equipment also supports continuous operation during high-volume shift changes without compromising recognition speed or accuracy.

Installation and Deployment

Because factory production could not be interrupted, the implementation plan focused on minimizing downtime.

The project was completed in several phases.

First, technicians prepared the installation area and configured the network infrastructure.

Next, the turnstiles and face recognition devices were installed during non-production hours.

Employee facial information was securely enrolled into the system before the official launch.

Finally, comprehensive testing was conducted during actual shift changes to verify recognition speed, pedestrian flow, alarm functions, and attendance synchronization.

The entire deployment was completed smoothly without disrupting factory operations.

Project Results

Following implementation, the manufacturing plant experienced measurable improvements across multiple operational areas.

Employee entry speed increased significantly during morning and evening shift changes, reducing waiting times and minimizing bottlenecks at the entrance.

Attendance records became more accurate, eliminating disputes caused by forgotten access cards or manual registration errors.

Security personnel gained better visibility into employee movement through real-time monitoring and centralized access logs.

The management team also appreciated the ability to generate detailed reports for attendance analysis, workforce planning, and security audits.

Perhaps most importantly, the new access control system helped establish a more organized and professional working environment while supporting the company's digital transformation initiatives.

Why the Customer Chose Shenzhen Jeshida Technology Co., Ltd.

The customer selected Shenzhen Jeshida Technology Co., Ltd. because of its extensive experience in intelligent access control solutions for industrial applications.

Rather than supplying standard products, Jeshida worked closely with the client's engineering and facility management teams to understand production schedules, pedestrian flow, and future expansion plans.

The result was a customized solution that combined reliable hardware, flexible software integration, and professional technical support throughout the project lifecycle.

From system design and equipment selection to installation guidance and after-sales service, the customer received comprehensive support at every stage.

Conclusion

Manufacturing facilities require access control systems that are not only secure but also capable of supporting high-volume employee movement with minimal operational disruption.

This successful implementation demonstrates how face recognition turnstiles can improve attendance management, strengthen factory security, reduce administrative workload, and enhance overall operational efficiency.

As manufacturers continue to embrace smart factory technologies, intelligent entrance management has become an essential component of digital transformation.

With proven expertise in access control and turnstile solutions, Shenzhen Jeshida Technology Co., Ltd. continues to help industrial customers build safer, smarter, and more efficient workplaces through customized face recognition access systems.